Iron ore powder pelletizer
the above is the selection of suitable materials for ore powder briquetting machine, so we must be careful when purchasing ore powder briquetting machine.
Gongyi Shuguang Machinery Factory is a professional manufacturer of ball presses. If you have any questions, you can consult the customer service of Shuguang Machinery Factory website!
1. And the particle strength is high<
2. The processing capacity of ore powder briquetting machine is relatively good, the proction efficiency is high, and the supporting facilities are relatively perfect,
3. The ore powder and other materials are compressed and formed by mechanical pressure, without any additives, and the purity of the proct is guaranteed
4 ore powder briquetting machine is used for proction line operation, which saves manpower and makes operation easier
5. The pellet press can granulate directly without subsequent drying process, which is more concive to the convergence and transformation of the existing proction process
6. The feeding and feeding device of ore powder briquetting machine adopts frequency conversion control, with high degree of automation, which can realize one person and multi machine control
7 ore powder ball press has stable and reliable technical quality, low investment and high return
8. The pellet press can rece powder waste and packaging cost, and improve proct transportation capacity and efficiency.
"Easy installation" is the characteristic of ball presses, but the humanized design of different brands of ball presses is still uneven. Many international famous brands provide humanized procts, but also have a set of instant and effective installation, debugging, troubleshooting solutions. Here, the common precautions and effective methods of troubleshooting in practical engineering are briefly put forward. Only the correct installation and proper maintenance can make the ball press play its e brilliance
installation of the ball press
before installing the ball press, the pipelines should be laid in strict accordance with the electrical specifications, and the strong current and weak current signal lines should be isolated and laid to avoid interference. In outdoor open environment, independent external lightning protection measures should be taken. The ball machine itself should also be well grounded to prevent the accumulation of static electricity on the ball machine. During installation, the power line, communication line and video line should be correctly connected, and the requirements of installation instructions should be carefully referred to when connecting to confirm the communication mode and corresponding pin definition. Generally, the equipment should be installed in the later stage of construction to avoid a large amount of st intrusion into the ball machine at the construction site, which directly affects its use effect and service life
in addition, the following precautions should be paid extra attention
note 1: power supply
in order to ensure the normal operation of the ball press, the power supply should not be lower than the nominal value of the ball press input voltage. When the nominal value is 24 VAC, the voltage fluctuation should not exceed ± 25% The common working voltage of ball machine is 24 vac. At present, there are 220 VAC ball machines on the market. In essence, the transformer is built into the ball cover to supply power to the ball machine after voltage transformation. The separation of strong current and weak current should be emphasized in wiring to avoid the interference of strong current to weak current. The internal space of the ball machine is limited, and the built-in transformer makes the strong and weak current coexist, thus affecting the weak current signal. In addition, the built-in transformer will increase the heat dissipation burden, thus increasing the possibility of burning out the built-in circuit. According to the different site environment, you can choose local 220 VAC to 24 VAC, or remote transformer, centralized power supply mode. When centralized power supply, the loss of electric energy caused by transmission line should be fully considered. Select the equipment with larger output power and increase the output voltage appropriately to carry the line voltage drop, such as 28VAC output to power the remote ball machine
is there enough power for the ball press? It can pass the multimeter test. The method is to use the multimeter to measure the voltage of the power line at one end of the ball machine when the load (ball machine) is on, and observe whether the voltage is within the allowable range of the ball machine. In particular, it should be noted that the power consumed by the outdoor ball machine is quite different when the heater is started or stopped. When supplying power to the outdoor ball machine, the maximum power required by the ball machine in the worst environment must be considered. When the fluctuation of mains voltage exceeds the range of + 5% ～ - 10%, AC voltage stabilizing device shall be set. UPS can be installed to provide uninterrupted power supply
note 2: grounding
the grounding of ball press is mainly divided into shell grounding and internal electrical grounding. The shell grounding is mainly used to prevent the accumulation of static electricity, electric leakage, etc. the outdoor ball machine should also be equipped with external lightning protection measures. Generally speaking, the shell of outdoor ball machine installed on the vertical pole support has naturally formed grounding protection because it is screwed on the metal support, so special treatment is not needed. The data line and video line inside the ball machine have been grounded. Connect the GND end inside the ball machine with the ground wire to ensure the effective grounding of the equipment
note 3: the ground loop circuit
even if the equipment is effectively grounded, there are differences in the zero potential of different positions between the ball machine and the central equipment, and the power load is unbalanced, which will still cause the ground potential difference. The potential difference generates current through the closed circuit formed by coaxial cable, which causes interference and affects the normal transmission of video signal. It is usually shown as the clutter in the horizontal direction in the middle of the image. The most effective way to solve the problem of ground loop is to add ground loop isolator in video transmission. At present, most of the video signals of indoor / outdoor ball loader are still transmitted by coaxial cable, and some ball loaders are far away from the central equipment, so it is easy to form ground loop. If optical transceiver is used for signal transmission, the influence of ground loop can be avoided effectively
note 4: Waterproof
the installation of outdoor ball press must be waterproof. For the suspended installation, there is a gap between the ball machine and the bracket. In case of rain and snow, water will penetrate into the interior along the gap, causing harm. Therefore, waterproof and sealing measures should be taken ring the installation to prevent rainwater from entering the ball machine from the screw interface. The selection of installation support is also very important, and the original support is recommended. The original support fully considered the waterproof problem, such as the inclination design to make the ball machine spin end slightly higher. Even if there is water in the support, it will only flow back into the column, not into the ball machine. Therefore, if the user makes the bracket by himself, the waterproof factor should be fully considered. Why are there water droplets in the stent? Generally speaking, the temperature is higher in the daytime, and the water vapor in the vertical pole enters the support. When the temperature drops at night, the water vapor will condense into water droplets and condense along the support wall. When the support is not inclined or tilted in the opposite direction, water droplets will flow into the ball machine along the wall, causing harm. In order to rece the water vapor entering into the support, the joint between the support and the vertical pole can be sealed with rubber paste or silica gel
note 5: heat dissipation
the heat dissipation problem of the ball press must also be considered. There is no outdoor model for some brands of ball machines on the market, so they can not be directly used outdoors, so they must be equipped with outdoor shield and other accessories. PELCO outdoor ball machine standard includes sunshade, heater, double cooling fan and other elements, so that it can adapt to outdoor harsh or extreme temperature difference environment
equipment debugging
after the installation of each ball press, the indivial debugging should be carried out first, which can rece the burden of the whole system debugging. The ball machine of PELCO provides RJ45 interface for unit debugging. Through RJ45 interface, the ball machine can be connected with the debugging kit to debug the output image, pan tilt rotation and lens stretching of the ball machine. You can also enter the ball machine menu for further initial settings
more than 20 kinds of cold briquetting and briquetting machines and supporting procts. This machine can press various kinds of ore powder, steel slag, iron oxide scale, refractory materials and pulverized coal into pellets of different shapes, which is convenient for combustion and sintering. Saving energy, recing pollution, is a new type of environmental protection and energy saving procts. In the domestic market, it is well received by users. And free transfer of various chemical formulas< br />Cold pressure ball machine ,that is coal mould making machine ,the capacity per year is 5000 tons ,10000tons,30000tons,50000tons,100000tons.more than 10 series,more than 20 types ball mould,coal mould and some other machine ,this machine can make the powder of mine ,steel dregs,ferric oxide sheet ,enre fire material to be different type ball, easy to burning ,sinter.It can save energy ,lower the pollution ,so it is the new type of frendly-envirment proct.It is welcome to local and international market , And can transfer the chemical directions for free.
datasheet of main equipment
description of model performance 360 400 500 650 750 850
output hour 3-4t / h 6 t / h 10 t / h 15 t / h 22 T / h 30 t / h
annual output 10000 t 20000 t 30000 t 50000 t 70000t 100000 t
rolling rod width 250mm 280 mm 300 mm 336 mm 400 mm 500 mm Rolling rod diameter 360 mm 400 mm 500 mm 650 mm 750 mm 850 mm
power 7.5-11 kW 11-15 kW 18-22 kW 22-30 kW 45 kW 55 kW
recer ZQ350 zq400 ZQ500 zq650 zq750 ZQ850 standard type
zq400 ZQ500 zq650 zq750 reinforced type
pressure type constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron constant pressure swash iron fluid Pressure type hydraulic type hydraulic type
hydraulic, constant pressure exchange hydraulic, constant pressure exchange hydraulic, constant pressure exchange hydraulic, constant pressure exchange hydraulic Constant pressure exchange
patent
structure form double stick single press double stick single press double stick single press double stick single press double stick single press double stick single press double stick single press four stick double press four stick double press four stick double press four stick double press four stick double press four stick double press four stick double press four stick double press patent
spherical size user defined user defined user defined user defined user defined user defined user defined user defined constant With
30-60
pressure / ton 20-30 25-35 30-45 35-50 55-65 75-105
hydraulic station model (MPA) dbd0.8 series
rated pressure non hydraulic non hydraulic 10 MPa 12 MPa 16 MPa 16 MPa
dimension 1300 mm × one thousand one hundred and fifty × 2050 1400 × one thousand one hundred and fifty × 2150 1450 × one thousand five hundred and fifty × 1850 2350 × two thousand one hundred and fifty × 2700 3250 × two thousand seven hundred and fifty × 3600 4150 × three thousand three hundred and fifty × 4800
total weight 1.4 tons 2.3 tons 4.5 tons 5.3 tons 7.89.4
Tengda specializes in designing and manufacturing briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette bri. All powder materials, need to press the ball, need to press the ball machine to complete. Such as: coal powder, coke powder, all kinds of black non-ferrous metal ore powder, oxide scale and st, sludge, refractory, etc. The ore powder briquetting machine is to crush the raw material and then directly proce it without adding water
after years of instrial use and improvement, compared with other similar procts, the ore powder balling machine has the obvious characteristics of high balling rate, low power consumption, compact structure, easy maintenance and debugging, and the latest procts will certainly attract your attention
application scope of briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette; Proction of cold pressed pellets of various metallurgical powders. All powder materials, need to press the ball, need to press the ball machine to complete. Such as: coal powder, coke powder, all kinds of non-ferrous metal ore powder, scale and st, sludge, refractory, etc. It can also design and manufacture high pressure and high strength pellet press for ore powder, which is mainly used for non-ferrous and ferrous metal ore powder pelletizing and smelting directly into the furnace to improve the added value. All metallurgical instry waste, auxiliary materials need to furnace, need to press ball machine to complete. For example: st, pond mud, oxide scale, steel slag, iron concentrate powder, aluminum ash powder, silicomanganese powder and so on
in the past, most of the lime powder in China's metallurgical instry was abandoned or used for other purposes, resulting in a great waste of resources. With the increasing shortage of resources and energy, people pay more and more attention to the utilization of lime powder in the metallurgical instry. Since 2002, relevant institutes of metallurgical instry have solved this problem through scientific research, that is, using high-pressure powder ball pressing machine to press the powder out of the kiln into pellets for smelting. At present, some foreign steel plants and Baosteel and Anshan Iron and Steel Co., Ltd. in China have used them< The specific process is as follows:
after screening, the powder less than 3mm enters into the high-pressure powder briquetting machine to press the ball. The ball size is 35mm * 25MM * 15mm (length * width * thickness). It can also be customized according to the requirements of the demander. The ball bulk density is 1.9-2.2g/cm3, and the falling strength is equivalent to that of block lime. After ball pressing and screening, qualified balls are put into finished proct warehouse for smelting
Gongyi Tengda Machinery Factory specializes in the design and manufacture of a complete set of equipment with an annual output of 20000-100000 tons of instrial briquette gasification. The series of high-pressure ball presses can be hydraulically adjustable to enhance the pressure strength. All the wheels are forged with 65 manganese and 9-cr-2-mo, and the hardness is more than 60. The equipment is mainly used for processing pulverized coal, high-pressure ball, high-pressure ball, and high-pressure ball Coal slime, coke powder, iron ore powder, oxide scale, refractories and other materials deep processing briquette equipment.
Briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquette briquett. Such as: coal powder, coke powder, all kinds of non-ferrous metal ore powder, scale and st, sludge, refractory, etc. It can also design and manufacture high pressure and high strength pellet press for ore powder, which is mainly used for non-ferrous and ferrous metal ore powder pelletizing and smelting directly into the furnace to improve the added value. All metallurgical instry waste, auxiliary materials need to furnace, need briquette briquetting machine to complete. For example: st, pond mud, oxide scale, steel slag, iron concentrate powder, aluminum ash powder, silicomanganese powder, etc< Ore powder briquetting machine is mainly used for pelletizing and briquetting of non-ferrous and ferrous metal ore powder, which can be directly smelted in furnace to improve added value. All metallurgical instry waste, auxiliary materials need to furnace, all need to press the ball machine to complete. For example: st removal ash, sludge, oxide scale, steel slag, iron concentrate powder, aluminum ash powder, silicomanganese powder, etc
low pressure balling machine
low pressure balling machine is suitable for wet powder balling, that is, adding appropriate proportion of water or other liquid adhesive into the material. The low pressure ball press has good effect on many kinds of materials, such as light burned magnesium powder, iron oxide scale, steel mill sludge, iron concentrate, etc. The low-pressure ball press is equipped with a recer. The motor and the recer are driven by arc gear coupling, and the two pressure rollers of the main machine are driven by synchronous gears to rotate in opposite directions. Low pressure ball pressing machine is mainly composed of motor, recer, frame, pressing forming mechanism and finished proct conveying mechanism. Its main characteristics are small volume, small power, movable and equipped with small conveyor
desulfurized gypsum briquetting machine
desulfurized gypsum briquetting machine can press desulfurized gypsum powder into balls at one time, with large output and high ball forming rate. No matter from the raw material itself or from the experimental results of procts, FGD gypsum is widely used in building materials instry. The equipment can make desulfurized gypsum powder into ball at one time without adding any adhesive, and the ball forming rate is more than 90%. The hardness of the ball is very strong, and it is not suitable to be broken ring handling. Then it is supplied to cement plant to replace natural gypsum as cement retarder
strong briquetting machine
strong briquetting machine is mainly used for cold briquetting of pulverized coal, slime, medium coal, coke powder, coking coal and metallurgical powder, and refractory materials. All powdery materials that need to be put on the furnace need to be finished by powerful ball press