Ore quantity of single tank testing machine
operating instructions of single cell flotation machine_ Xfd-0.75 laboratory single cell flotation machine technical requirements operation sequence:
1. Connect the power supply according to the regulations
2. Check the rotation direction of the spindle ring the trial start, and rotate it clockwise. If not, change the phase sequence of the power supply to make the motor rotate clockwise before starting to work
first mix the ore sample and water into the tank, start the motor, rotate the main shaft, stir the impeller in the groove, then open the cold door and inflate it. After adding the required medicament, the foam can be formed, and the scraper motor switch can be connected to make the scraper rotate. The foam can be scraped out of the notch, the material box is placed on the worktable, and the scraped foam can be processed to obtain the required mineral.
operating instructions of single cell flotation machine_ Xfd-0.75 laboratory single cell flotation machine technical requirements installation test:
1. The equipment should be installed on the horizontal concrete foundation and fixed with anchor bolts
2. Pay attention to the perpendicularity between the main body and the horizontal when installing
3. After installation, check whether the bolts at all parts are loose and whether the main engine compartment door is tight. If so, please tighten it
4. Configure the power line and control switch according to the power of the equipment
5. Check the rotation direction of the spindle and rotate it clockwise. If not, change the phase sequence of the power supply
6. After the inspection, carry out the no-load test run, and the proction can be started when the test run is normal
7, first mix the ore sample and water into the tank, start the motor, rotate the main shaft, start stirring the impeller in the slot, then open the valve and inflate. After adding the required medicament, the foam can be formed, and the scraper motor switch can be connected to make the scraper rotate. The foam can be scraped out of the notch, the box is placed on the worktable, and the scraped foam can be processed to obtain the required mineral.
Single cell flotation machine is suitable for the separation of non-ferrous metals, but also can be used for the separation of non-metallic such as: coal, talc. The single slot flotation machine is driven by the trigonometric generation of the motor to drive the impeller to rotate, resulting in centrifugal action to form negative pressure. On the one hand, the sufficient air is mixed with the slurry, and the slurry is mixed with the medicine on the one hand, and the foam is refined at the same time, so that the mineral adheres to the foam and floats to the slurry surface to form a mineralized foam. Adjust the height of the gate and control the liquid level, so that the useful foam is scraped out of the scraper..
single slot flotation machine is mainly used for the selection of non-ferrous metals such as copper, zinc, lead, nickel, gold and so on. It can also be used for roughing and selection of ferrous metals and non-metals.
after the slime and reagent are fully mixed, they are fed into the bottom of the first chamber of the single cell flotation machine. After the impeller rotates, a negative pressure is formed in the wheel cavity, which makes the pulp under the tank and in the tank enter the mixing area from the lower suction and upper suction of the impeller respectively, and also makes the air enter the mixing area along the air guide sleeve, where the pulp, air and reagent are mixed. Under the action of centrifugal force of impeller, the mixed pulp enters the mineralized area, the air forms bubbles and smashed, and is fully contacted with the coal particles, forming a mineralized bubble. Under the action of the stator and turbulent plate, it distributes evenly in the cross section of the tank, and moves upward into the separation area, and the rich aggregate forms a foam layer, which is discharged by the scraping bubble mechanism to form a clean coal foam. The unmineralized coal particles on the bottom of the tank will be mixed, mineralized and separated again through the circulation hole and upper suction port. Part of the pulp which is not inhaled by the impeller at the bottom of the cell enters the bottom of the second chamber through the middling box buried in the pulp. After completing the whole process of the first chamber, it enters the third chamber. The single cell flotation machine goes through this cycle, and the pulp enters the tailing box after passing through the last chamber to discharge the final tailings
xfd12 / xfd12 Ⅱ has a single cell volume of 0.5L, 1L, 2L, 4L and 8L
xfgc-80 has a single cell volume of 100g and 50g
xfd-63 has a single cell volume of 30g, 20g, 10g and 5g
Common faults: poor sensitivity of dial pointer, midway stop after unloading, or frequent change of zero position. There are many reasons for this phenomenon
1. There is too much st and rust on the pulley and its track on the gear bar. At this time need to remove clean, and then add a little watch oil
2. The pointer shaft is dirty and should be cleaned
3. There is contact between the toothed bar pressing plate and the toothed bar, so it should be loosened
4. The oil return condition of the buffer is poor, so it should be adjusted or cleaned The belt on the force measuring piston falls off or is too loose (making the piston unable to run at a constant speed)
6. If the friction force of the force measuring piston increases or gets stuck in the oil cylinder, apply chrome oxide grinding paste to grind it until it is normal
7. There are obstacles in the process of lifting the penlum, or the penlum shaft is too dirty or rusty, which makes the pointer return to zero and change greatly
common faults: when loading, sometimes the maximum load can not be loaded or unloaded ring loading. This kind of fault often occurs, and there are many reasons
1. The viscosity of the oil used is too low (oil always flows out of the oil return pipe of the oil delivery valve ring loading). Generally, mineral oil with medium viscosity is used, without water, acid and other mixture, which does not decompose at room temperature and has constant consistency. If necessary, it can be measured with viscometer. If the oil is not used properly, the valve and oil circuit will be blocked, and vibration or pipeline leakage may be caused. It is better to use oil according to the instruction
2. There is serious oil leakage in the oil pressure system, and the oil leakage in the oil circuit system generally occurs at the connection of buffer valve, return valve, delivery valve, oil pump and pipeline. After adding gasket, tighten the screw. If the sealing gasket is broken, it must be disassembled here and replaced with a new one. The gasket shall be made of red copper or aluminum alloy
3. When the load reaches a certain level, the oil return pipe of the oil delivery valve has "poof" and "poof" sound, and there is little oil output and bubbles. When the load can not rise again, there is no oil flowing out of the oil return pipe. Troubleshooting: add oil to the oil tank of the testing machine until the oil level reaches half of the sight glass
4. The oil collector of the oil pump is not pressed on the pump body. In this way, each loading can only reach a certain load, and the load can not rise again, and there is no oil flowing out of the oil return pipe of the oil delivery valve. Troubleshooting: use a wrench to tighten the fixed screw at the rear end of the oil pump. If there is still a problem, remove the oil collector and add a gasket between the oil collector and the pump body
5. The clearance between working piston and oil cylinder is too large, and there is too much oil spill in the clearance, which can be seen from the oil spill outlet. The method is to thicken the viscosity of the oil. If the problem can not be solved, the piston and oil cylinder should be replaced in the factory after precise measurement
6. The clearance between the force measuring piston and the force measuring cylinder is large, which can be seen from the lower part of the force measuring cylinder when the tonnage is high. Normally, there is no oil drop or intermittent oil drop when the tonnage is high. If the oil flows out in a linear shape, it means that the force measuring piston should be replaced. When observing the oil leakage, pay attention to the difference between the joint oil leakage and the cylinder plug oil leakage, and do not make a wrong judgment e to wrong looking
7. The piston and piston sleeve in the oil delivery valve are damaged or the spring becomes soft. In this way, the load that can be achieved by each loading is basically unchanged, and the noise of the oil delivery valve is large. When the load can no longer rise, the oil output of the oil return pipe of the oil delivery valve is large. Take out and grind the piston and piston sleeve. If the damage is serious, replace the spring
8. The pressure stabilizing spring stiffness of the oil delivery valve is low or the cavity of the throttle needle is blocked. Main performance: each load can only reach a certain load, when the load can not rise again, the oil output of oil return pipe is large. Troubleshooting: replace the pressure spring with appropriate stiffness or clean the dirt
9. The clearance between the damping needle and the damping hole of the oil delivery valve is too small. Main performance: each load can only reach a certain load, when the load can no longer rise, the oil output of oil return pipe of oil delivery valve is large. Exclusion method: take out the damping needle, and file part of it with a file along the axial direction of the damping needle
10. The belt driving the oil pump is loose and has the phenomenon of slipping. After loading to a certain load, it can not rise again, no oil flows out of the oil return pipe of the oil delivery valve, and the oil pump has no working sound. Troubleshooting: loosen the motor fixing screw, adjust the position, make the belt taut, and then tighten the motor fixing screw. If the belt deformation is too large, it must be replaced with a new belt
11. The plunger of oil pump is corroded. Main performance: in the loading process, the oil output of oil return pipe of oil delivery valve is discontinuous or fluctuates. When a certain load cannot be increased, no oil will flow out of the oil return pipe. Troubleshooting: take out the plunger and re polish it
12. When the maximum load of the testing machine with safety valve exceeds 3% ~ 5%, it can be opened automatically to ensure that the testing machine will not be damaged e to overload. When the safety valve is not adjusted properly, or the valve tip and hole are not tightly closed, the pressure will not be high. The adjustment method is to dismantle the adjusting screw of the safety valve, check the damage of the parts, and replace them. If the overload is too much, screw the screw downward, And vice versa
common faults: ring tensile test, the fracture always breaks on both sides. The reason for this phenomenon should first consider whether the main part of the testing machine is installed vertically or not. If this reason is eliminated, it can be eliminated from the following three aspects
1. If the jaw is not in the right position, the specimen should be clamped symmetrically according to the requirements
2. The poor quality of the jaw and tooth damage not only affect the different center of the jaw, but also make the sample slip ring the test, making it difficult to identify the yield point. The jaw should be replaced at this time
3. The adjustment of the lifting guide wheel is not correct, so that the upper and lower jaws are not concentric. A test rod shall be processed. After the upper and lower jaws are tightened, measure with a dial indicator based on two force columns until the adjustment is qualified
the static pressure tester is mainly used for factory inspection of the following parts: automotive hose: steering pipe, brake pipe, air conditioning pipe, fuel pipe, cooling water pipe, radiator hose, heating hose, air filter hose, turbocharger system hose, engineering hydraulic hose; Aviation hose and manifold; Other hard pipes or joints, as well as automobile brake pump, radiator, oil cooler and cylinder block; Engineering hydraulic hose is mainly used for hydraulic equipment, engineering machinery, mining machinery and other hydraulic pipe blasting test; Pressure and burst test of valve body, cylinder and other equipment that need to detect pressure.
supplement:
the ability of a material to resist local hard objects pressing into its surface is called hardness. The local resistance of solid to the invasion of external objects is an index to compare the hardness and softness of various materials. Because of different testing methods, there are different hardness standards. The mechanical meanings of various hardness standards are different, so they can't be directly converted to each other, but they can be compared through experiments. Hardness is divided into: ① scratch hardness. It is mainly used to compare the hardness and softness of different minerals. The method is to select a rod with one hard end and one soft end. The material to be tested is scratched along the rod, and the hardness and softness of the material to be tested is determined according to the scratch position. Qualitatively speaking, the scratch of hard objects is long, and that of soft objects is short. ② Press in hardness. It is mainly used for metal materials. The method is to press the specified indenter into the tested material with a certain load, and compare the hardness and softness of the tested material with the local plastic deformation of the material surface. Due to the different indenter, load and load ration, there are many kinds of indentation hardness, such as Brinell hardness, Rockwell hardness, Vickers hardness and microhardness. ③ Rebound hardness. It is mainly used for metal materials. The method is to make a special hammer fall freely from a certain height to impact the sample of the material to be tested, and determine the hardness of the material according to the amount of strain energy stored (and then released) ring the impact process (measured by the rebound height of the hammer)
as early as 1822, Friedrich Mohs proposed to use 10 minerals to measure the world's hardest and softest objects, which is the so-called Mohs hardness tester. According to their hardness and softness, they can be divided into ten grades:
1) talc 2) gypsum 3) calcite 4) fluorite 5) apatite
6) orthoclase 7) quartz 8) Topaz 9) corunm 10) diamond
simple memory methods: talc, fluorite, quartz Topaz and corunm
the difference of hardness between different grades is not equal, and the difference between grades only indicates the relative hardness
the most common way to test the hardness of steel is to file on the edge of the workpiece with a file, and the hardness can be determined by the depth of the scratch on the surface. This method is called file test, which is not very scientific. It is more accurate to test with hardness testing machine, which is a common method in modern hardness testing. The commonly used hardness measurement methods include Brinell hardness, Rockwell hardness and Vickers hardness, etc.
hardness is an important performance index to measure the degree of hardness and softness of metal materials, which can be understood as the ability of materials to resist elastic deformation, plastic deformation or damage, and can also be expressed as the ability of materials to resist resial deformation and anti damage. Hardness is not a simple physical concept, but a comprehensive index of mechanical properties such as elasticity, plasticity, strength and toughness. According to the different test methods, hardness test can be divided into static pressure method (such as Brinell hardness, Rockwell hardness, Vickers hardness, etc.), scratch method (such as Mohs hardness), rebound method (such as shore hardness), microhardness, high temperature hardness, etc
Brinell hardness is expressed as HB [n (kgf / mm2)] (HBS & # 92; According to GB / t231-1984, Brinell hardness method is commonly used to measure the hardness of annealed, normalized, Quenched and tempered steel parts, as well as cast iron, non-ferrous metals, low alloy structural steel and other rough or semi-finished procts
Rockwell hardness can be divided into HRA, HRB, HRC and HRD, and their measuring range and application range are also different. HRC is most commonly used in general proction. The indentation is small, which can measure the hardness of thin and hard materials and finished procts
Vickers hardness is expressed as HV (refer to GB / t4340-1999), and extremely thin samples are measured.